Electroplating swing heads (rotating heads) are essential auxiliary equipment on electroplating production lines, primarily used to enhance the uniformity and efficiency of electroplating processes. As key components in modern electroplating technology, they play an irreplaceable role in improving product quality and reducing production costs.
By enabling workpieces to swing or rotate regularly in electroplating tanks, swing heads effectively address uniformity issues in traditional electroplating processes, significantly improving coating quality.
Main Applications of Electroplating Swing Heads
Improve Coating Uniformity
During electroplating, especially in rack plating, varying contact conditions between different parts of the workpiece and electrolyte can lead to uneven coating thickness. Swing heads ensure uniform contact and current density across all surfaces.
Accelerate Brightening
Swinging or rotating motions accelerate surface chemical reactions, improving crystalline quality and gloss while reducing defects like pinholes.
Material Savings
Improved uniformity reduces material waste from over-plating, saving electroplating materials and electricity by 15-25% while lowering rejection rates.
Automation Control
Modern intelligent swing heads feature programmable operation, automatic shutdown, and energy-saving functions for efficient production management.
Application Fields and Process Adaptability
Swing heads are widely used across electroplating processes, especially in high-precision applications:
- Copper Plating: Ensures uniform coverage in PCB manufacturing
- Nickel Plating: Enhances wear resistance for automotive components
- Gold/Silver Plating: Maintains quality in high-end connectors and jewelry
- Chrome Plating: Improves hardness for automotive and bathroom fixtures
- Alloy Plating: Ensures uniform composition in nickel-cobalt and other alloys
Technical Selection Advice
Consider workpiece size, complexity, and production pace. SYT offers various intelligent swing heads with customization options for diverse requirements.